|   In my younger years I had been much more adventurous, selling 
                my house for a life on the ocean wave. After living in a caravan 
                while working for Dow Chemicals in Holland for 14 months, I decided 
                it was time to realize my childhood ambitions and buy a boat to 
                live on. So I bought a new 9 metre Catalac catamaran and, after 
                learning to sail and a few minor misadventures locally, sailed 
                it on the Atlantic down to the Mediterranean ending up in Mallorca. 
                It was a great life full of adventures, but unfortunately not 
                sustainable and I ended up selling the boat, sailing it back to 
                the UK through the French canals, for the new owner, and buying 
                another house with the proceeds.  It would have been great to have lived an alternative lifestyle, 
                but when you have a young family, mortgage and a business to run, 
                it is difficult to focus on dreams and flights of fancy as stability 
                and more practical matters (earning a living) take higher precedence. 
                When I finally reached the age of 54 and the children had left 
                home, mortgage was partly paid off and I had some financial backing, 
                I decided it was once again time to consider boats and adventures, 
                but which boat? I had originally chosen a catamaran for space 
                and stability. After some unpleasant weather on a monohull off 
                Cape Finistaire while crossing the Bay of Biscay, I was very much 
                of the opinion that a catamaran was the best choice. A ready made 
                boat didn’t appeal as I am into DIY and particularly woodwork, 
                not quite as good at it as my father who was a cabinet maker and 
                French polisher by trade, but I still get a lot of satisfaction 
                from making things myself – not to mention the saving in 
                cost.  Now I don’t know about marina costs where you are, but 
                here in the UK it can be very expensive to keep a boat, particularly 
                on the south coast, it would cost about £3,000 per year 
                for a 26 foot boat and possibly more for a catamaran as many places 
                tend to charge 1.5 times monohull rates for catamarans. This is 
                major expenditure and a big drain on resources when approaching 
                retirement. As an added disincentive the boat is parked two hours 
                from home and locked into a fixed cruising area, unless a major 
                logistics exercise is undertaken, and then you end up paying for 
                a home berth when not in use. The only way this could work financially 
                would be if the boat were towable and lived on a trailer in the 
                back yard.  First thing to do would be to make a list of requirements: 1. Catamaran2. Self build
 3. Towable
  If this approach looks too simplistic to you, then it must be 
                that you have had some experience and realise the devil is ALWAYS 
                in the detail, and three simple requirements don’t have 
                sufficient detail to expose the pitfalls. But in my state of eager 
                anticipation this seemed sufficient, so I set about finding a 
                catamaran to build. The design I eventually chose had an excellent 
                pedigree and was a really tough expedition boat. It was James 
                Wharram’s Tiki 26. So I duly set about preparing the garage 
                for the build and ordering materials.  Having no prior experience with epoxy resin or boat building 
                I acquainted myself with the books required and had a bit of a 
                practice. What I didn’t know until several years later is 
                that seemingly minor shortcuts can save major amounts of time, 
                like: 1. Choosing the right epoxy so that it does not blush saves time 
                washing with ammonia and hot water2. Timing the epoxy work so that a second coat goes on when the 
                first coat is still green, saves washing and sandpapering.
 3. Making up two smaller batches rather than one large one saves 
                wasting epoxy when the large batch starts to exotherm and go hard.
 4. Planning the work more carefully so that it can be completed 
                in the most efficient way.
 5. Having sufficient space to work. The boat fitted diagonally 
                into a double garage with 1 inch to spare at the bow and 2 inches 
                at the stern, every time I needed to get tools I either had to 
                crawl underneath or climb over the top. Yes I had it on wheels 
                but could not move the wheels outside the garage.
 6. My build took 750 hours over 3 years to make one hull including 
                preparing the garage, a 9 month gap when my father died and building 
                a 8 foot Aerolite Whitehall dinghy (Platt Montfort’s design). 
                Sometimes it was tough going and sometimes the work went easily. 
                I must say the jobs I put off because they seemed too difficult 
                to tackle always seemed to be a lot easier than anticipated once 
                you made a start on them.
  My dream for the boat was for my wife and I to spend our retirement 
                holidays and weekends having fun at a seriously cut price cost 
                (no hotel expenses or airport fees). Now Elizabeth like many women 
                (hope I don’t offend too many folks here) doesn’t 
                have good ability to visualise a 3D space from 2D plans, so it 
                wasn’t until I had the first hull made she looked inside 
                with horror, commented on its similarity to a ‘coffin’, 
                and pointed out that it didn’t have a toilet. After searching 
                the plans for the missing toilet I had to agree that it didn’t. 
                She did very graciously agree to spend a half day sailing on the 
                boat.  It wasn’t until I had to move the boat into the garden 
                that I realised the weight of it and how difficult it was to move 
                up a slight slope or on uneven ground. As it was balanced on a 
                2 wheeled dolly it could be spun very easily but moving it was 
                a very different proposition and I begun to realise that single 
                handed would be very difficult if not impossible. A further nail 
                in the ‘coffin’ was that it took a serious amount 
                of time to assemble and disassemble, leaving less time for sailing. 
                Taking it sailing for a day was not possible, by the time it was 
                trailed to the coast and assembled it would be time to pack it 
                up and come home. It was a demountable boat rather than a trailer-sailor.  I now know the uncertain feeling a small wren must have, when 
                perched on the shoulder of an enormous cuckoo, while pushing huge 
                volumes of worms into its mouth. It is both a feeling of pride 
                in producing such a fine specimen and yet still a nagging uncertainty 
                that something is not quite right. A change of direction seemed 
                appropriate at this point rather than continuing, but how and 
                what direction!  Fortunately the boat was not fully built as due to EU rules 
                I would have had to keep it for 5 years before being allowed to 
                sell it. Despite the predicament I must confess that I still am 
                drawn to the Wharram designs, and the plans he produces are second 
                to none for detail and attention to detail. I managed to retrieve 
                the cost of materials, have fun with the build and gain some experience 
                for the next build. Why yes, of course there would be a next build 
                as I was definitely infected with the boat building bug.  Next installment will be on how to choose the right boat.  Below is a picture of the finished hull. 
                 
                  |  | Finished Hull |  *********** Click Here for a list of articles by Mike Machnicki |